The Dangers of Untrained Forklift Operators

Forklifts are essential in warehouses, construction sites, and industrial facilities, allowing businesses to move heavy loads efficiently. However, when operated by untrained individuals, forklifts become one of the biggest workplace hazards. Without proper forklift training, operators are more likely to make costly mistakes, cause accidents, and put themselves and others at serious risk.

At Sabretec Training, we specialise in accredited forklift training to help businesses meet safety regulations, reduce workplace accidents, and improve operational efficiency. With over 45 years of experience in Materials Handling Equipment (MHE) training, we provide expert instruction tailored to your business needs.

The Risks of Untrained Forklift Operators:

1. Increased Workplace Accidents
Forklifts are powerful machines, and without proper training, operators may struggle to control them safely. Common accidents caused by untrained forklift operators include:

Tip-overs – Overloading, uneven surfaces, or reckless driving can cause a forklift to tip over, endangering the operator and nearby workers.
Collisions – Poor spatial awareness and lack of knowledge about pedestrian safety zones can result in accidents involving workers or equipment.
Falling Loads – Incorrect load handling can lead to dropped goods, causing damage to stock and creating serious safety hazards.

Proper training ensures operators understand load limits, safe driving techniques, and hazard awareness, reducing the risk of these dangerous incidents.

2. Non-Compliance with Health and Safety Regulations
UK workplace safety laws require businesses to ensure all forklift operators are properly trained. Failing to comply with these regulations can lead to:
  • Heavy fines and legal action
  • Increased liability in the event of an accident
  • Potential shutdowns due to non-compliance
At Sabretec Training, we provide AITT-accredited forklift training, ensuring your business remains compliant with all industry regulations while promoting a safer work environment.

3. Higher Costs Due to Equipment Damage
Untrained forklift operators are more likely to misuse equipment, leading to increased maintenance costs and repairs. Issues such as:

  • Excessive wear on tyres and brakes
  • Damage to racking and warehouse infrastructure 
  • Improper handling of loads leading to damaged stock
By investing in professional forklift training, businesses can significantly reduce equipment damage, lower repair costs, and improve overall efficiency.

4. Reduced Productivity and Operational Inefficiency
A lack of proper training results in slower and less efficient operations. Untrained forklift drivers may take longer to complete tasks, struggle with load handling, and create bottlenecks in the workplace. Skilled, trained operators, on the other hand, work faster, safer, and more efficiently, leading to increased productivity and a smoother workflow.

How Sabretec Training Can Help:
At Sabretec Training, we offer comprehensive forklift training courses to help businesses maintain safety, compliance, and efficiency. Our courses include:

  • Novice forklift training – For those with no prior experience, covering all essential skills and safety procedures.
  • Refresher training – Ensuring experienced operators stay up to date with the latest safety standards.
  • Conversion training – For operators needing certification on different types of forklift trucks.
  • On-site training – Delivered at your workplace to provide practical, real-world instruction.
As an accredited training provider with over 45 years of experience, we are known for our excellent customer care, industry expertise, and outstanding reviews. Our training meets AITT (Association of Industrial Truck Trainers) standards, ensuring your workforce is equipped with the skills and knowledge needed to operate safely and efficiently.

Contact Sabretec Training to book your forklift training and ensure your team is fully qualified and prepared for safe forklift operation.
first aid at work and emergency first aid
10 June 2025
Unsure what first aid training your business requires? Find out more about some of our popular courses.
23 May 2025
Starting a new role as a forklift operator can be both exciting and daunting. Forklifts are powerful machines used in a wide range of industries, from warehousing and logistics to manufacturing and construction, and while they make lifting and moving heavy loads more efficient, they also pose significant safety risks if not handled correctly. For new operators, proper forklift training is critical to ensuring safety, efficiency, and compliance with UK workplace regulations. Here are five essential tips every new operator should follow to get started on the right foot. 1. Always Complete Accredited Forklift Training Before operating any type of forklift or Materials Handling Equipment (MHE), it is legally required that you complete formal forklift training from an accredited provider. Sabretec Training offers nationally recognised and accredited forklift training courses that ensure operators are competent and compliant with Health and Safety Executive (HSE) standards. Training includes both theoretical and practical elements, covering everything from pre-use checks to safe manoeuvring. 2. Know Your Forklift and Its Limits Not all forklifts are the same. Counterbalance, reach trucks, and telehandlers all have different capabilities, controls, and safe operating procedures. Understanding the specific equipment you're using, including its load capacity, turning radius, and lift height is key to safe operation. Overloading or improperly stacking materials can cause tip-overs or dropped loads, which are among the most common causes of workplace accidents. 3. Perform Daily Safety Checks One of the most important habits to build early on is carrying out daily forklift safety checks before each shift. This includes checking the brakes, tyres, lights, steering, horn, and hydraulics. Identifying and reporting faults early can prevent breakdowns, reduce repair costs, and most importantly, prevent accidents. 4. Maintain Clear Visibility and Situational Awareness Poor visibility is a major risk when operating a forklift. Always ensure you have a clear line of sight before moving or lifting loads. Use mirrors where fitted and ask for assistance when visibility is obstructed. Be aware of pedestrians, other vehicles, and blind spots. Forklift training teaches operators how to safely share space with others and navigate busy worksites. 5. Follow All Site Rules and Safe Practices Each worksite has its own safety protocols, speed limits, and designated travel paths. Following these site-specific rules is crucial to staying safe and avoiding disciplinary issues. Always wear appropriate PPE (Personal Protective Equipment) such as hi-vis vests and safety footwear, and never use a forklift under the influence of alcohol, drugs, or fatigue. Need Forklift Training For Your Team? At Sabretec Training, we provide comprehensive forklift training for beginners and experienced operators alike. Our health and safety training services are fully accredited, and we pride ourselves on exceptional support, competitive pricing, and nationwide availability — including flexible hours and weekend training. If you're looking to start your career safely and confidently, trust Sabretec’s expert-led forklift training to give you the skills and certification you need.
first aid training at work
12 May 2025
Workplace safety is a critical priority for every business, and one of the most essential components of workplace safety is first aid training.
why every workplace needs first aid training blog
24 April 2025
Ensuring the health and safety of employees is a top priority for any business. One of the most critical components of workplace safety is first aid training at work.
top 5 forklift safety violations and how to prevent them
7 April 2025
Failing to comply with forklift safety regulations can result in workplace accidents, legal penalties, and costly damages.
Daily forklift safety checks: A step by step guide
21 March 2025
Improper maintenance and neglecting daily safety checks can lead to accidents, equipment failure, and costly downtime. Performing a pre-use forklift inspection ensures compliance and helps prevent workplace hazards.
forklift training tips
13 March 2025
By implementing the right safety measures, businesses can reduce these risks and enhance workplace safety.
What essential PPE is needed for forklift operators
7 March 2025
Forklift operation comes with inherent risks, and ensuring operators wear the correct PPE is vital for workplace safety. Helping prevent injuries, reduces the severity of accidents, and ensures compliance with UK health and safety regulations.
common forklift mistakes and how to avoid them blog
24 February 2025
Forklifts are essential in warehouses, construction sites, and manufacturing plants, but improper operation can lead to serious accidents, injuries, and costly damages. Many forklift accidents occur due to common mistakes that could be easily prevented with proper training and awareness. At Sabretec Training , we have over 45 years of experience in Materials Handling Equipment (MHE) training. We are an accredited training provider known for excellence in service provision, outstanding customer care, and great reviews from businesses across the UK. Let's explore common forklift mistakes. 1. Failing to Conduct Pre-Use Safety Checks: One of the most overlooked but essential aspects of forklift operation is the pre-use inspection. Operators must check the forklift before each shift to identify any mechanical faults, such as brake failures, worn tyres, or hydraulic leaks. Neglecting these checks can result in breakdowns, equipment failure, or accidents. How to Avoid It: Sabretec Training teaches operators how to conduct thorough pre-use safety inspections, ensuring all forklifts are in top condition before use. This helps prevent unexpected failures and keeps workplaces safe. 2. Overloading the Forklift Each forklift has a maximum load capacity, which must never be exceeded. Overloading can cause the forklift to become unstable, leading to tip-overs, damaged goods, and potential injuries. How to Avoid It: Proper forklift training helps operators understand load capacity ratings, weight distribution, and the importance of securing loads correctly. At Sabretec Training, we emphasise safe loading techniques to prevent accidents and costly product damage. 3. Incorrect Load Handling Improper load handling, such as lifting with uneven weight distribution, tilting loads incorrectly, or failing to secure items properly, can lead to dropped goods, damaged pallets, or forklift instability. How to Avoid It: Our expert training ensures operators learn the correct way to pick up, transport, and stack loads securely, reducing the risk of workplace accidents and product loss. 4. Reckless Driving and Speeding Operating a forklift at excessive speeds or making sudden turns can cause the vehicle to tip over, leading to serious injuries. Forklifts are designed for controlled, steady movements—speeding or sharp turns compromise stability. How to Avoid It: Sabretec Training reinforces safe driving techniques, including speed control, proper turning methods, and hazard awareness to ensure operators handle forklifts responsibly. 5. Ignoring Pedestrian Safety One of the most common forklift-related accidents involves collisions with pedestrians. Operators must always be aware of their surroundings, use signals, and follow designated traffic routes within warehouses and work sites. How to Avoid It: We educate operators on pedestrian awareness, workplace safety zones, and effective communication to minimise the risk of accidents and maintain a safe working environment. 6. Operating a Forklift Without Proper Training Untrained or uncertified forklift operators pose a significant risk to themselves and others. Lack of training leads to poor load handling, unsafe driving, and a higher chance of accidents. How to Avoid It: Sabretec Training provides AITT-accredited training to ensure all forklift operators are fully competent, compliant with UK safety regulations, and equipped with the skills needed to handle forklifts safely and efficiently. Why Choose Sabretec Training? With over 45 years of industry experience and expertise in Materials Handling Equipment (MHE) training, Sabretec Training is committed to delivering exceptional service and customer care. Our accredited courses cover novice training, refresher courses, and multi-truck training, helping businesses across the UK maintain safety and compliance. We have outstanding reviews from satisfied clients who trust us to provide high-quality training tailored to their needs. Book Your Forklift Training Avoid costly mistakes and ensure workplace safety with Sabretec Training . Whether you need beginner training, refresher courses, or multi-truck certification, we provide expert training to keep your operators skilled and your business compliant. Contact us today to book your forklift training and improve safety standards at your workplace.
The cost of forklift training vs the cost of workplace accidents
10 February 2025
Forklift training can be seen as an expense, but investing in accredited, professional forklift training enables safety, compliance and reduced accidents.
More posts